WOODWORKING
AURASOUND WOOD CABINET FACTORY
Aurasound has two integrated woodworking factories. One factory is high-volume production for simpler wood enclosures incorporating vinyl wrap or simple painting. Our other new Custom Shop / High End Cabinet factory is a made-to-order factory with high end painting processes for high end – low volume consumer Audiophile loudspeaker systems, and with capabilities for Professional loudspeaker fabrication and coating.
Our Custom shop is also at your disposal for prototyping your cabinet needs quickly and accurately. Whether it comes from a sketch on a napkin or a CAD drawing, our full-service wood shop can deliver your prototype on short notice.
Our on-site manufacturing facility allows us the unique flexibility of design and seamless flow-through the design, manufacturing and fabrication process. This allows for great communication during the product development process.
In order to bring you the highest quality of cabinetry at an affordable price our cabinets are custom made at Aurasound’s’ own factory. This ensures timeless quality and craftsmanship in every cabinet we construct.
Using modern computerized equipment, we fabricate quality parts to meet customer specifications. We can receive information from prints or computer files such as CAD, dxf and dwg. Our staff can also create prints from information provided by customers.
Component parts
CNC Machining
Cut to Size
Edge Banding
With the use of our CNC routers we have the ability to cut parts with extreme accuracy. This allows us to build complex parts that fit with perfection every time.
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Prototype Services
Aurasound has broad knowledge of prototyping processes enabling us to produce prototypes using the latest technology and materials. We are well-equipped to fabricate prototypes using any wood materials. Whatever project you have in mind - we can readily build a prototype that will take you to the next step in your product development.
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Advantages of prototyping
May provide the proof of concept necessary to attract funding
Early visual of the prototype gives users an idea of final product appearance
Encourages active participation among users and producer
Cost effective (Development costs reduced)
Helps identify problems earlier designs, facilitates requirements analysis
Helps refine potential risks associated the product being developed
Allows for detailed costing evaluations
Our factory is well equipped and ready to build just about anything you have in mind. We can manage production runs using our vast internal resources to accommodate just about any design one may have in mind.
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Cabinet Facilities
Our high-volume factory has been in operation since 2000 – Currently shipping / transferring into production 20,000 cabinets / day
Custom Shop capability was established in April 2007 and fully on-line in October, 2007
Workshop total area is 27,000 square meters
Wood Cabinet Workshop includes woodwork, polish, spray paint, patching / Bondo and buffing.
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Equipment
Grade 100,000 Clean Room - spray paint workshop (630 square meters)
4 Standard Spray paint production lines
4 Supplementary spray paint cabinets
5 dust removers;
CNC Router process centers
CNC board cutters
Wood board seal production line
Straight V machine
Horizontal V machine
High-cycle bent wood machine
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Core Technology
Profile wrap
Vacuum forming
Edge Bending
Non-dust environment high light surface spray paint
Professional audio cabinet spray paint
Complex structural audio cabinet fabrication and assembly
Wrap stick molded wood audio cabinet
We source and use Baltic Birch, Indonesian Mernati, and local Chinese ply’s
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Specialized Operations
Spray paint high gloss surface audio cabinet (Piano Finish)
Professional Portable stage monitor audio cabinet finishes – low gloss / high rigidity
Road Tested PA Cabinet finishes – Polyurethane, Polyurea and Vinyl Ester coatings
Curved (Shape molded) audio cabinets
Carpet wrap audio cabinets
Cloth/Vinyl wrap audio cabinets
Real wood Veneer audio cabinets
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Support Characteristics
Fast reaction, quick response; short production lead times
Fit varied production methods and lot-sized runs
High Reliability / Extensive Qualification testing
Specialized in special shaped audio cabinet manufacturing techniques
Environmental friendly; Meets ISO 14000
In summary, at Aurasound, we have everything you need to get your project going quickly and efficiently with extensive integration. Here, the necessary teams can communicate in real-time to meet your project objectives effectively. We are also extremely efficient at saving you money as there are no 3rd party suppliers.
Component parts
CNC Machining
Cut to Size
Edge Banding
With the use of our CNC routers we have the ability to cut parts with extreme accuracy. This allows us to build complex parts that fit with perfection every time.
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